Optimization of Enterprise Production Processes
EMAS.OPT module is a system for planning enterprise operating modes and optimizing production processes, regardless of product type
EMAS.OPT optimization system is a modern software product used to createDigital Twins of enterprises. Digital Twins of enterprises are visual technical-economic models used to optimize production processes and enterprises as a whole
Implementation
Implementation of the optimization system and development of a digital model based on EMAS.OPT is possible if the enterprise meets the following criteria:
• complex technological production• ability to produce products in various configurations
• variable equipment loading options
• different equipment and process states
• large volume of data generated during product lifecycle
• existing database capable of storing current and historical data
EMAS.OPT Objectives
- Long-term planning
- Optimization of main and auxiliary equipment operation modes
- Equipment maintenance schedule optimization
- End-to-end multi-criteria supply chain optimization
- Reduction of planned finished goods inventory at storage sites
- Order portfolio optimization
- Recommendations for reducing irrational use of energy resources
- Operation mode optimization to reduce greenhouse gas emissions
- Marginal profit calculation
- Payback period calculation for equipment replacement, commissioning or repair through simulation modeling
EMAS.OPT operating mode planning system identifies production equipment operating modes that guarantee maximum profit
When developing a production digital twin, the optimization criterion is set to minimize energy resource consumption
Along with increasing marginal profit, the system allows setting the main optimization criterion as reducing production carbon footprint
EMAS.OPT Modules
Pricing
EMAS.OPT software license cost is determined according to JSC "NBI" internal licensing policy
EMAS.OPT software licensing is performed relative to the automation object (power plants, industrial enterprises, etc.)
EMAS.OPT Interface Examples
Documentation
Examples of implementations
Implementation of 7 CHPP digital models for PJSC "Quadra"
Implementation of 28 CHPP digital twins for PJSC "T Plus"
Implementation of 18 digital CHP models for PJSC "LUKOIL"
Implementation of an optimization system at the Novo-Salavat CHP plant
Implementation of an optimization system for generating facilities of LLC "Lukoil-TSUR"
Expansion of optimization system functionality at PJSC "TGC-1" facilities
Implementation of a Technical and Economic Indicators Calculation System for a Metallurgical Plant
Implementation of an information-analytical system for power plant operation optimization
Replication of the Wholesale Electricity and Capacity Market (WECM) optimization system at TGC-1 PJSC CHP plant