01/24/2022
Specialists of JSC "NBI" completed a project to implement an information-analytical system at JSC "Ural Steel".
Project functional scope:
1. Automatic collection, processing and storage of information:
- Implementation of algorithms for collecting and storing primary data from various sources operated at the power plant;
- Storage of all information in a unified data repository.
2. 2. Development of a mathematical model for calculating technical and economic indicators::
- Development and implementation of algorithms for calculating actual, nominal, standard and forecasted technical and economic indicators;
- Implementation of an algorithm for calculating components of heat efficiency reserves;
- Generation of report forms.
3. Development of optimization algorithms for:
- Selecting optimal equipment composition;
- Optimal distribution of electrical and thermal loads of equipment operation.
4. Development of a project for retrofitting the existing instrumentation and control system:
- Providing recommendations for targeted retrofitting with metering devices for the existing instrumentation fleet;
- Development of project documentation for station retrofitting with new measurement points, including all necessary technical documentation.
The project goalis to improve station efficiency by creating and implementing a unified automated information system for power plant operation mode planning, enabling calculation of optimal equipment composition and loading modes, as well as improving the accuracy of technical and economic indicator calculations.
During project implementation, by mutual agreement, additional necessary purchases were made including Yokogawa OPC server software and a new data storage system. Additional work scopes complicated timely project implementation, however the entire functional scope was completed on time and in full.
Special note should be made of the Customer's approach to work execution, where implementation of the information-analytical system was connected with the need for engineering work to identify requirements for station measurement point retrofitting, development of project documentation for new metering points, and preparation of specifications for purchasing necessary metering devices. We hope the completed project will serve as a basis for further digitalization of the facility and increased automation of the Customer's information-analytical systems.
Client: Ural Steel is a full-cycle enterprise including sinter-coke-blast furnace, steelmaking and rolling production.
Facility: The CHPP-PVS fully utilizes blast furnace and coke oven gases generated during operation of the metallurgical plant shops. The use of secondary energy resources as fuel is a distinctive feature of the facility.
The CHPP-PVS produces electrical and thermal energy, as well as compressed air and chemically purified water for the enterprise's needs. The station, together with the city's utility management, supplies thermal energy to the residential sector of Novotroitsk city.
1. Automatic collection, processing and storage of information:
- Implementation of algorithms for collecting and storing primary data from various sources operated at the power plant;
- Storage of all information in a unified data repository.
2. 2. Development of a mathematical model for calculating technical and economic indicators::
- Development and implementation of algorithms for calculating actual, nominal, standard and forecasted technical and economic indicators;
- Implementation of an algorithm for calculating components of heat efficiency reserves;
- Generation of report forms.
3. Development of optimization algorithms for:
- Selecting optimal equipment composition;
- Optimal distribution of electrical and thermal loads of equipment operation.
4. Development of a project for retrofitting the existing instrumentation and control system:
- Providing recommendations for targeted retrofitting with metering devices for the existing instrumentation fleet;
- Development of project documentation for station retrofitting with new measurement points, including all necessary technical documentation.
The project goalis to improve station efficiency by creating and implementing a unified automated information system for power plant operation mode planning, enabling calculation of optimal equipment composition and loading modes, as well as improving the accuracy of technical and economic indicator calculations.
During project implementation, by mutual agreement, additional necessary purchases were made including Yokogawa OPC server software and a new data storage system. Additional work scopes complicated timely project implementation, however the entire functional scope was completed on time and in full.
Special note should be made of the Customer's approach to work execution, where implementation of the information-analytical system was connected with the need for engineering work to identify requirements for station measurement point retrofitting, development of project documentation for new metering points, and preparation of specifications for purchasing necessary metering devices. We hope the completed project will serve as a basis for further digitalization of the facility and increased automation of the Customer's information-analytical systems.
Client: Ural Steel is a full-cycle enterprise including sinter-coke-blast furnace, steelmaking and rolling production.
Facility: The CHPP-PVS fully utilizes blast furnace and coke oven gases generated during operation of the metallurgical plant shops. The use of secondary energy resources as fuel is a distinctive feature of the facility.
The CHPP-PVS produces electrical and thermal energy, as well as compressed air and chemically purified water for the enterprise's needs. The station, together with the city's utility management, supplies thermal energy to the residential sector of Novotroitsk city.